Fracture Wear Mode of Vitrified Wheels

Подпись: DiCorletto Abrasive grain Saint-Gobain abrasives FIGURE 6.6 Ternary phase diagram showing operating range for alox vitrified bond systems.

In addition to the size of the bond-bridge, the fracture mode is also critical. The bond must be strong enough to hold the grains under normal grinding conditions, but under higher stress it must allow the grain to fracture in a controlled way. The bond should not be so strong relative to the grit strength that the abrasive glazes and leads to burn.

Pullout

 

Stable breakdown

 

Glazing

 

Pores

 

Bond

bridges

 

Wear flat

 

Grains

 

Fracture Wear Mode of Vitrified WheelsFracture Wear Mode of Vitrified Wheels

Micro

fracture

FIGURE 6.7 Pullout, stable breakdown, and glazing regimes in grinding. (Based on a drawing by Rappold 2002. With permission.)

One method to regulate this is by adding fine quartz or other particles to the bond to control crack propagation. Another is to recrystallize the glass creating nucleation centers that act in a similar fashion.

Updated: 24.03.2016 — 12:02