Abrasive Grits

The single crystal grits used in coated abrasives are similar to the ones used in grinding wheels. Grit sizes are usually graded in larger intervals than for grinding wheels [BORK92, p. 46]. The grits are fully embedded in the bond material, which leads to high resistance against grit-breakout [KONI86, KLOC09, p. 217]. Therefore, the wear mechanisms grit splintering and attritious wear are more common than grit-breakout in belt grinding [KONI86, KLOC09, p. 217].

Besides single crystal abrasives, polycrystalline abrasives are standard for coated abrasive tools. Hollow corundum is a sintered abrasive in the form of a hollow sphere and has proven to be a long-lasting abrasive material for belts [BORK92, p. 46]. Even if the spheres wear, they expose abrasives on their hull and perform uniform cutting action.

Compact bonds are aggregated abrasives in a bond, which can form special shapes. Recently developed examples are pyramid-shaped conglomerates of dia­monds in vitrified bond, which are advantageous in lapping [ZHEN10]. The dia­mond particles are held in a vitreous bond and are shaped like truncated pyramids, which allows a stationary wear [ZHEN10]. The pyramids are fixed with a resin matrix to the backing material [ZHEN10].

Updated: 24.03.2016 — 11:54